Welcome to our comprehensive guide on the “5 Best Circular Saws for Metal Cutting in 2024! You’re in the right place if you’re hunting for a circular saw that can handle metal-cutting tasks like a pro.
We’ve tested these saws to bring you the year’s top performers. Whether you’re slicing through steel studs or tackling thick plates, we’ve covered you with our carefully curated list.
Join us as we break down the features, durability, and cutting prowess of the best circular saws on the market. Say goodbye to guesswork and hello to precision metal cutting with our tried and tested recommendations. Let’s dive in!
Requirements for the circular saw to cut metal.
To effectively cut metal using a circular saw, several key requirements must be met:
Blade Speed and RPM: The speed at which the blade spins is also important. Metal-cutting circular saws typically operate at lower RPMs compared to wood-cutting saws to ensure efficient cutting and minimize overheating.
Blade Design and Tooth Count: The blade’s design and tooth count are critical for efficient cutting. A higher tooth count is generally used for thinner metals, while a lower tooth count is used for thicker metals.
Debris Management: Proper debris management is crucial when cutting metal. This includes using a collection bin or other safety measures to prevent metal chips from entering the machine and causing damage or injury.
Cordless vs. Corded: Cordless circular saws can be convenient for metal cutting, but they may provide a different level of power and runtime than corded saws. Corded saws are generally recommended for heavy-duty metal cutting.
Blade Size:
The recommended blade size for cutting metal with a circular saw typically ranges from 7 1/4 to 12 inches.
The maximum cut capacity of a metal-cutting circular saw blade can vary depending on the blade size, the type of metal being cut, and the specific saw model used.
For example, handheld circular saws for metal cutting can typically cut material up to approximately 3 inches thick with a 9-inch diameter blade.
5 Best Circular Saws for Metal Cutting (2024) Summary
| Award | Image | Model | Price |
|---|---|---|---|
| Best overall |
|
Milwaukee M18 FUEL | See on Amazon |
| Runner Up |
|
DEWALT 20V MAX | See on Amazon |
| Best value for money |
|
Makita XSC02Z | See on Amazon |
| Easy Handling |
|
BOSCH GKM18V | See on Amazon |
| Light weight |
|
Evolution S185CCSL | See on Amazon |
5 Best Circular Saws for Metal Cutting (2024)
Milwaukee M18 FUEL
Best overall
SPECIFICATIONS
Blade diameter: 8 inches. Blade cut capacity: 2-9/16 inches No load speed: 4,000 RPM Weight: 12.1 lbs, Motor type: Brushless
REASONS TO BUY
✓ Impressive Power
✓ High Output XC Battery
✓ Effective Chip Collection
✓ Cool Cuts
✓ Long Cutting Capacity
REASONS TO AVOID
✗ Heavy
Milwaukee M18 is the best choice for metal cutting for several reasons. Firstly, it generates a powerful 15A corded power, ensuring consistent and reliable performance even in demanding applications. This means you can tackle tough metal-cutting tasks with ease and efficiency.
What sets the Milwaukee M18 apart is its POWERSTATE Brushless Motor, which delivers an impressive 4,000 RPM for faster cutting performance. This means you can finish your cutting job quickly and efficiently, saving you time and effort.
The REDLINK PLUS Intelligence also ensures maximum performance and protection from overload, overheating, and over-discharge. This ensures the tool’s longevity and provides peace of mind.
The compatibility with M18 REDLITHIUM HIGH OUTPUT XC8.0 battery further enhances its performance, providing 50% more power and running 50% cooler than M18 REDLITHIUM XC batteries. This means you can work longer without worrying about the battery overheating or running out of power.
With a blade cut capacity of 2-9/16 inches, the Milwaukee M18 can tackle even the most demanding metal-cutting applications. This adjustable depth feature allows for greater versatility, making it suitable for various cutting tasks.
Moreover, the Milwaukee M18 has convenient features such as onboard chip collection, overload indicator light, dual action trigger, and electric blade brake.
These features enhance user experience and safety, making the cutting process smoother and more efficient.
Overall, backed by a 5-year limited warranty and fully compatible with the M18 system featuring over 200+ tools, the Milwaukee M18 is undoubtedly the best choice for metal cutting. Its power, performance, and reliability combination makes it a must-have tool for any professional or DIY enthusiast.
DEWALT 20V MAX
Runner Up
SPECIFICATIONS
Max. Depth of Cut at 45º: 1-2/3 in, No Load Speed (RPM): 3700, Number of Pieces: 6, Power Source: Cordless, Weight: 16 pounds
REASONS TO BUY
✓ Powerful 460 MWO motor
✓ Carbide-Tipped Blade
✓ Sight-Line Window
✓ High-Strength Steel Shoe
REASONS TO AVOID
✗ Lack of Laser Projection Cut Line
✗ No Saw Guide Included
DEWALT 20V comes in four different sizes, but the 5-1/2 inch variant stands out as the top choice for metal cutting. This circular saw kit has features that make metal-cutting tasks efficient and precise.
First and foremost, its powerful 460 MWO motor delivers an impressive 3700 rpm, ensuring fast and efficient cutting through various metallic construction materials. This means you can tackle tough metal-cutting jobs easily and quickly, getting the job done quickly and effectively.
This saw is equipped with a 5-1/2" 30T carbide-tipped metal cutting blade, which is optimized for cutting various types of metal. The carbide-tipped blade ensures clean and precise cuts, making it ideal for various metal-cutting applications.
The inclusion of a bright LED light with a 20-second delay after trigger release enhances the visibility of the material and cut line, even in low-light conditions. This feature is essential for ensuring accurate cuts and minimizing errors during cutting tasks.
Additionally, the sight-line window provides a clear view of the material, improving visibility during cutting and enabling users to make precise cuts confidently. The high-strength steel shoe offers durability and resistance against chip build-up, ensuring the tool’s longevity and reliability.
Overall, with its powerful motor, precision blade, enhanced visibility features, and ergonomic design, the DEWALT 20V MAX* 5-1/2-Inch Circular Saw Kit (DCS373P2) is the ultimate choice for metal cutting applications.
Makita XSC02Z
Best value for money
SPECIFICATIONS
Blade Diameter: 5-7/8", Max. Cutting Depth: 2-1/4", No Load Speed: 3,900 RPM Battery: 18V LXT® Lithium-Ion, Net Weight (with battery): 6.4 lbs. Power Type: Cordless
REASONS TO BUY
✓ Faster Metal Cutting
✓ Compact Design
✓ Ergonomic Shape
✓ Built-in LED Light
✓ Star Protection Computer Controls
✓ Fast Charge Times
REASONS TO AVOID
✗ Higher Cost
✗ Limited Availability
Third on the list is Makita XSC02Z 18V Metal Cutting Saw, a powerhouse tool packed with features perfect for metal cutting tasks.
At its core lies Brushless Motor Technology, ensuring faster metal cutting through materials such as Unistrut, conduit, steel, and more.
This technology, coupled with a high-torque motor delivering 3,600 RPM, guarantees swift and efficient cuts, saving time and effort.
Despite its power, the saw boasts a compact design, weighing only 5.7 lbs. and measuring 13-3/4" long.
This ergonomic shape fits comfortably in the user’s hand, reducing fatigue during extended use, while the built-in LED light illuminates the work area for enhanced visibility.
Equipped with Star Protection Computer Controls, the saw monitors conditions during use, safeguarding against overloading, over-discharging, and overheating. This ensures both the tool’s longevity and the user’s safety.
The saw is compatible with Makita 18V LXT and Compact Lithium-Ion batteries, providing flexibility and convenience for users.
Additionally, four optimum blade options are available, allowing users to choose the most suitable blade for their specific cutting needs.
With its fast charge times and wide range of electrical, HVAC, plumbing, and more applications, the Makita XSC02Z is the ultimate choice for professionals requiring a best-in-class engineered cordless metal cutting saw. Its power, precision, and versatility make it a standout option for any metal-cutting task.
BOSCH GKM18V
Easy Handling
SPECIFICATIONS
Arbor Size: 20 mm, Battery Chemistry: Lithium Ion, Blade Size: 5-3/8", Weight: 5.2 lb
REASONS TO BUY
✓ Engineered for Metal Cutting
✓ Cold-Metal Cutting
✓ Integrated Chip Collector
✓ Adjustable Footplate
✓ Electronic Brake
REASONS TO AVOID
✗ No Dust Blower
✗ No Separate On/Off Speed Control
The BOSCH GKM18V-20N 18V 5-3/8 In. The Metal-Cutting Circular Saw is a standout tool for metal-cutting tasks. Its powerful motor, producing 0-4,250 rpm, effortlessly handles materials like conduit and steel studs, delivering cold metal cutting while leaving a burr-free edge.
This saw is built for efficiency and features an integrated chip collector for easy cleanup on the job site. ItsIts 5-3/8 In. metal-cutting metal-cutting blade provides a 2 In. Cutting cutting capacity, while the impact-resistant clear window and LED light ensure optimal cutting visibility, even in dark work areas.
The adjustable stainless steel footplate offers durability and accurate cutting depth, complemented by the electronic convenience brake that quickly stops the blade for minimal downtime between cuts. Electronic motor protection reduces the risk of overloading or overheating, and the balanced design allows for easy handling and maneuverability. This compact and lightweight saw is a top choice for professionals seeking a reliable and versatile tool for metal-cutting applications.
Evolution S185CCSL
Light weight
SPECIFICATIONS
Motor: 120V 60Hz 15A, Speed No Load: 3700 rpm, Cutting Capacity: 2-1/2", Bevel Capacity: 45 degrees, Weight: 11.4 lbs
REASONS TO BUY
✓ Powerful 15-amp motor
✓ Adjustable cutting depth up to 2-1/2 inches
✓ Lightweight design
✓ backed by a 3-year manufacturer's warranty
REASONS TO AVOID
✗ Limited Availability
The Evolution S185CCSL circular saw is a go-to tool for cutting various materials, with a special focus on metal and steel.
Equipped with a 7-1/4 inch TCT circular saw blade, it effortlessly handles a range of materials from thin sheet metal to 5/16 inch thick plate, including tubing, angle iron, and more.
What sets it apart is its ability to deliver clean and precise cuts without generating sparks or heat, ensuring the integrity of the cut material.
With bevel-cutting capabilities up to 45 degrees and an adjustable depth of cut up to 2 1/2 inches, this saw offers versatility for a wide range of cutting applications.
Safety and comfort are prioritized with paddle levers for easy bevel adjustments and a comfortable T-grip handle for ease of use.
Moreover, its clean and efficient cutting process eliminates heat, burrs, and sparks, making it a safer and more efficient alternative to traditional cutting methods.
With additional features like a parallel edge guide, channeled air-flow system, and pressed steel circular saw base for stability, the Evolution S185CCSL is the ultimate choice for metal-cutting tasks.
Conclusion
In wrapping up our exploration of the “5 Best Circular Saws for Metal Cutting in 2024,” we’ve found a standout recommendation: the Milwaukee M18 FUEL.
Its 7 1/4-inch blade size perfectly aligns with our recommended size for optimal metal cutting performance. This tool combines power, precision, and durability to easily tackle even the toughest metal-cutting tasks.
So, if you’re searching for a reliable and efficient circular saw for metal cutting, the Milwaukee M18 FUEL is our top pick. With this tool, you’ll be equipped to tackle any metal-cutting project with confidence and precision.
